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Date: 15th Nov 2010

3-axis Vibration sensor with built-in DSP features

Analog Devices has made available a vibration sensor with built-in signal analysis intelligence. The new ADIS16227 iSensor is a tri-axial, digital vibration monitor packing MEMS accelerometer based vibration sensor, ADCs and digital signal processor (DSP) with a serial peripheral interface (SPI). ADIS16227 features 22-kHz sensor resonance and 100-kSPS sample rate providing a frequency response that is suitable for wide-bandwidth vibration monitoring applications. The ADIS16227 samples, processes and stores x, y and z acceleration data into the FFT (Fast Fourier Transform) buffer and FFT records (if selected), including time stamp. The programmable digital filter offers low-pass configuration options and an internal clock drives the data sampling system during a data capture event, which eliminates the need for an external clock source. The data capture function has three different modes that will accommodate the needs of many different applications. The ADIS16227 also offers an integrated digital temperature sensor and digital power-supply measurements, as well as a digital self-test feature that enables reliable embedded operation within the targeted applications. The extended operating temperature range for the device is -40°C to +125°C.

This sugar cube shaped device is for industrial equipment designers to detect isolate correct and vibration related data at early stage. Named applications cover wind turbines to precision factory automation and assembly equipment, which will benefit from automatic vibration profiling.

"For the first time, industrial equipment designers have an easy-to-use, affordable and complete sugar-cube sized vibration analyzer," said Bob Scannell, iSensor business development manager, MEMS/Sensors Group, Analog Devices. "With the ADIS16227, developers have access to proven 4th-generation vibration sensing capability with frequency domain processing programmability and tuning that greatly improves the ability to isolate the vibration source quickly."

Key High-Performance Features and Benefits listed by the ADI include:
1. Embedded frequency domain processing, 512-point real value FFT, and on-board storage provides the ability to identify and classify individual sources of vibration, monitor their changes over time and react to programmable threshold levels.
2. Configurable spectral alarm bands and windowing options allow analysis of the full frequency spectrum with the configuration of 6 bands, Alarm1 (warning threshold) and Alarm2 (fault threshold) for earlier and more accurate detection of problems.
3. Compact 15-mm cube, fully embedded and programmable, enables placement close to vibration source and early detection of small signals in a repeatable way, avoiding data discrepancies due to differences in location/coupling from measurement-to-measurement using handheld devices.
4. Configurable input range (dynamic range) with four range options (0-1g, 0-5g, 0-20g, 0-70g) allows easy programming to support multiple operational scenarios, improves precision of FFT and aids in observing lower-level signals.
5. Tri-axis wide-bandwidth (22-kHz resonance) acceleration sensing with configurable sample rate (up to 100 kHz) and averaging/decimation options allows more accurate assessment of even subtle vibration profile changes.

The ADIS16227 is available in a 15 mm x 15 mm x 15 mm module with a threaded hole for stud mounting. The dual-row, 1-mm, 14-pin, flexible connector enables simple user interface and installation.

 

Product Availability Operating
Temperature Range
Price Each
Per 1,000
Packaging
ADIS16227 In production now -40°C to +125°C $174.00 15 mm x 15 mm x 15 mm 14-pin flex connector for electrical; threaded mechanical stud mount

 

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