Introduction:
An electric motor has a stator and a rotor. Both are electrically/magnetically
induced to produce magnetic fields either through current
fed coils or permanent magnets. The combination of repulsive
and attractive magnetic fields across stator and rotor help
the motor to convert fed-electrical power into rotational
mechanical energy. In the traditional DC motors, the electrical
energy is fed to the rotor (two power the copper coils)
via a conducting carbon brush, which is pressed on to the
metal leads on the rotor.
The drawback of brush-based motors is they produce electric-sparks
resulting in electromagnetic noise and also requires maintenance.
The electronic systems such as computers and such electro
magnetic noise (EMI) sensitive devices are susceptible to
noise produced by brushed motors.
Brushless DC (BLDC) Motor operates with a controller via
electronic communication. BLDC motors rely on a combination
of sensors, magnets, and electronic devices to switch winding
current. The electronics devices together does the same
function as mechanical commutators used on standard DC motors,
but without physical contact and hence they are frictionless,
clean with no carbon dust, quiet in terms of electrical
noise and maintenance free.
So BLDC motors need semiconductor ICs. Here in this article
we provide you with list of some latest ICs for your brushless
DC motor control circuit design. Before selecting the IC
if you need some education on how brushless DC motor works,
please refer to the links below.
http://ww1.microchip.com/downloads/en/appnotes/00857a.pdf
http://services.eng.uts.edu.au/cempe/subjects_JGZ/ems/ems_ch12_nt.pdf
Advantages of Brushless DC Motor
· Absence of brushes
· Better efficiency
· Improved mechanical reliability, electrical noise
immunity and torque-to-weight properties
· Generates less noise
· Smaller and lighter than brushed DC motor
Disadvantages of Brushless DC Motor
· Initial cost is more expensive than brushed DC
motor
· Complex in nature
· A controller is required
· Requires additional system wiring for electronic
commutation circuitry
Specification table BLDC motor driver
ICs from some of the key vendors of motion control ICs (sorted
based on Manufacturer Name)
Sl No |
Manufacturer Name |
Manufacturer Part Number |
Description |
1 |
Allegro MicroSystems |
A3938SLDTR-T |
Sensor based commutation; Three-Phase
Power MOSFET Controller |
2 |
Allegro MicroSystems |
A3904ECGTR |
Sensorless based commutation; Low Voltage
Voice Coil Motor Driver |
3 |
Allegro MicroSystems |
A4960KJPTR-T |
Automotive, Sensorless BLDC Controller |
4 |
Allegro MicroSystems |
A4931METTR-T |
BLDC motor driver; 3-Phase DC Motor
Predriver |
5 |
Atmel Corporation |
ATA6843-PLQW |
System basis chip for three-phase brushless
DC motor controllers |
6 |
Fairchild Semiconductor |
FCM8201QY |
3-Phase Sinusoidal Brushless DC Motor
Controller; Sinusoidal / Trapezoidal |
7 |
Freescale Semiconductor |
MC34929EP |
Brushless DC Motor Driver IC |
8 |
International Rectifier |
OM9375SP |
200V Hi-Rel Three-Phase Brushless DC
Motor Controller |
9 |
International Rectifier |
OM9369SF |
500V Hi-Rel Three-Phase Brushless DC
Motor Controller |
10 |
Melexis Semiconductors |
MLX81200 |
Sensorless BLDC motor controller for
automotive application |
11 |
Microchip Technology |
MTD6501C-HC1 |
3-phase full-wave driver for brushless
sensorless DC motor |
12 |
Microchip Technology |
MTD6505T-E/NA |
Sinusoidal Sensorless 3-Phase Brushless
DC Fan Motor Driver |
13 |
NJR Corporation |
NJU7356RB1 |
Single-phase DC Brushless Motor Driver
IC - for FAN motor |
14 |
NJR Corporation |
NJM2624A |
BRUSH LESS DC MOTOR 3-phase PRE-DRIVER
- for General Motor |
15 |
NJR Corporation |
NJW4302FA1 |
THREE-PHASE DC BRUSHLESS MOTOR CONTROL
IC - for General Motor |
16 |
Onsemiconductor |
MC33033 |
Brushless DC Motor Controller, 3-Phase |
17 |
Onsemiconductor |
MC33035 |
Brushless DC Motor Controller |
18 |
Onsemiconductor |
LB1976 |
3-Phase Brushless Motor Driver |
19 |
Onsemiconductor |
LV8805SV |
Three-phase Brushless DC Motor Sensor-less
Driver IC |
20 |
Onsemiconductor |
LV8860V |
PWM Single-phase Full-wave Brushless
Motor Driver IC |
21 |
Onsemiconductor |
LV8105W |
3-Phase Brushless Motor Pre-Driver
IC |
22 |
Onsemiconductor |
LB11867FV |
Variable Speed Single-phase Full-Wave
Brushless DC Pre-Driver |
23 |
Onsemiconductor |
LB11696V |
Direct PWM Drive Brushless Motor Predriver
IC |
24 |
Sanken Electric Co., Ltd |
SPI-6631M |
Three phase brushless DC motor driver
with 3 A output current |
25 |
Sanken Electric Co., Ltd |
SCM1101M |
High Voltage 3-Phase Brushless Motor
Driver IC |
26 |
STMicroelectronics |
L6230 |
PowerSPIN: DMOS driver for three-phase
brushless DC motor |
27 |
STMicroelectronics |
L6235Q |
PowerSPIN: DMOS driver for three-phase
brushless dc motor |
28 |
Texas Instruments |
DRV8312DDW |
6.5A Three Phase Brushless DC Motor
Driver with Inrush Protection |
29 |
Texas Instruments |
DRV8302DCA |
3-Phase Brushless Motor Pre-Driver
with Dual Current Sense Amps and Buck Converter |
30 |
Toshiba America Electronic Components |
TB6586FG |
3-Phase Full-Wave Brushless Motor Controller;
1 pulse/electrical angle is 360° |
31 |
Toshiba America Electronic Components |
TB6588FG |
3-Phase Full-Wave PWM Driver for Sensorless
BLDC Motors |
Part Number |
Output Voltage |
Output Current |
Number of Bridges |
Output |
Interface |
A3938SLDTR-T |
12 to 50 V |
2 to 25 A Typical |
Three half bridges |
MOSFET pre-drive |
Parallel |
A3904ECGTR |
2.4 to 5.5 V |
127 mA |
One linear sink driver |
Linear MOSFET |
I2C |
A4960KJPTR-T |
7 to 50 V |
|
Three half bridges |
MOSFET gate driver |
Parallel and SPI |
A4931METTR-T |
8 to 38 V |
1 to 10 A Typical |
Three half bridges |
MOSFET pre-drive |
Parallel |
ATA6843-PLQW |
5.25 to 32 V |
|
|
|
|
FCM8201QY |
10 to 17 V |
10 mA |
|
|
SPI |
MC34929EP |
8 to 28 V |
up to 1A |
|
|
3 phase hall-sensor |
OM9375SP |
200 V |
25 A |
|
MOSFET |
|
OM9369SF |
500 V |
25 A |
|
IGBT |
|
MLX81200 |
12 V |
|
Pre-driver for 3 half bridges |
|
Full duplex SPI |
MTD6501C-HC1 |
2 to 14 V |
0.8 A |
|
MOSFET |
|
MTD6505T-E/NA |
2 to 5.5 V |
0.75 A |
|
MOSFET |
|
NJU7356RB1 |
2.2 to 5.5 V |
400 mA |
|
|
|
NJM2624A |
4.5 to 18 V |
100 mA |
|
|
|
NJW4302FA1 |
4.5 to 5.5 V |
30 mA |
|
|
|
MC33033 |
10 to 40 V |
0.1 A |
|
|
|
MC33035 |
10 to 40 V |
0.1 A |
|
|
|
LB1976 |
20 to 60 V |
2.5 A |
|
|
|
LV8805SV |
6 to 16 V |
1.2 A |
|
|
|
LV8860V |
6 to 34 V |
0.7 A |
|
|
|
LV8105W |
|
0.015 A |
|
|
|
LB11867FV |
|
0.02 A |
|
|
|
LB11696V |
|
0.03 A |
|
|
|
SPI-6631M |
13 to 33 V |
3 A |
|
|
|
SCM1101M |
3.3 to 5 V |
10 A |
|
IGBT |
|
L6230 |
8 to 52 V |
1.4 mA |
|
|
|
L6235Q |
8 to 52 V |
2.8 mA |
|
|
|
DRV8312DDW |
0 to 52.5 V |
3.5 A |
Three half bridges |
|
|
DRV8302DCA |
8 to 60 V |
1.7 A |
Three half bridges |
|
|
TB6586FG |
4.5 to 16.5 V |
0.5 to 1 mA |
|
|
|
TB6588FG |
7 to 42 V |
1.5 A Typical |
|
|
|
Part Number |
Packages |
Operating Temperature |
A3938SLDTR-T |
TSSOP-38 |
-20 C to 85 C |
A3904ECGTR |
DFN-6, WLCSP-6 Bare die |
-40 C to 85 C |
A4960KJPTR-T |
eLQFP-32 |
-40 C to 125 C |
A4931METTR-T |
5 x 5 mm QFN-28 |
-20 C to 105 C |
ATA6843-PLQW |
QFN PL 48 |
|
FCM8201QY |
LQFP 32-LEAD |
-40 C to 125 C |
MC34929EP |
24 QFN |
0 C to 85 C |
OM9375SP |
Plastic 43-Lead Flatpack(MP3-43L) |
-40 C to 85 C |
OM9369SF |
43-Lead Power Pack (F-43) |
-55 C to 125 C |
MLX81200 |
QFN48 7x7 |
-40 C to 125 C |
MTD6501C-HC1 |
SOIC-8L |
-30 C to 95 C |
MTD6505T-E/NA |
UDFN-10L |
-40 C to 125 C |
NJU7356RB1 |
TVSP8 |
-40 C to 85 C |
NJM2624A |
DIP16; DMP16; SSOP16 |
-25 C to 85 C |
NJW4302FA1 |
QFP44-A1 |
-40 C to 85 C |
MC33033 |
SOIC-20W |
|
MC33035 |
SOIC-24 |
|
LB1976 |
|
|
LV8805SV |
|
|
LV8860V |
|
|
LV8105W |
|
|
LB11867FV |
|
|
LB11696V |
|
|
SPI-6631M |
HSOP16 |
|
SCM1101M |
SCM |
-20 C to 100 C |
L6230 |
PowerSO 36; VFQFPN 32 5x5x1.0 |
-40 C to 150 C |
L6235Q |
VFQFPN 48 7x7x1.0 |
-40 C to 150 C |
DRV8312DDW |
44HTSSOP |
-40 C to 85 C |
DRV8302DCA |
56HTSSOP |
-40 C to 125 C |
TB6586FG |
SSOP24-P-300-1.006 |
-30 C to 85 C |
TB6588FG |
HSOP36-P-450-0.65 |
-30 C to 105 C |
Product Highlights:
TI's new device DRV8301, an integrated three-phase brushless
motor pre-drivers, can drive sub-10-A to 60-A external FETs,
provides current scalability, improved thermal performance
and efficiency in brushless DC (BLDC).
SPI-6631M, a new 3-phase brushless motor driver from Sanken
Electric is a 3-phase brushless DC motor driver. SPI-6631M
integrates a pre-drive circuit and output elements (6 MOSFETs)
on a single chip through the use of BCD process technology,
and by using a compact surface mounting package.
The all-in-one motor controller IC from Diodes Inc for single-coil
low-power brushless DC fans and motors features necessary
drive, protection and interface functionality, the SOT89-5L
packaged AH5798 is suitable for small fan and motor applications,
including cooling fans for netbooks and notebooks.
AH5798 Integrates a full-bridge driver featuring soft switching,
the controller requires no external driver components but
supports average source and sink currents up to 300mA. AH5798
has built-in Hall sensor and amplifier.
Holtek's HT45FM2C is suitable for three phase brushless
DC motor fan applications.
KMZ60, a magnetoresistive angle sensor with integrated
amplifier IC from NXP Semiconductors N.V. targets device
includes electronic power steering (EPS) or window wiper
systems in cars and also to control BLDC motors in industrial
applications.
Toshiba's newly developed TB6586FG/AFG motor controller
IC has a 150°-turn-on angle and employs a lead angle
control function that sets the optimum turn-on point to
enable highly efficient driving of three-phase brushless
motors.
World's first dual channel brushless controllers by Roboteq:
HBL2350 is capable of driving two brushless DC motors at
75 Amps and can accept commands from analog/pedal, R/C radio,
USB or RS232 interface. http://www.roboteq.com/brushless-dc-motor-controllers/hbl2350-dual-75a-brushless-dc-motor-controller-with-encoder-hall-inputs
Roboteq's VBL 1650 provides 150A Brushless with Hall sensor
inputs. http://www.roboteq.com/brushless-dc-motor-controllers/vbl1650-150a-brushless-dc-motor-controller-with-hall-sensor-inputs
NXP provides the application note of the low cost ARM7
based LPC2141 microcontroller for sensored brushless DC
motor control. www.nxp.com/documents/application_note/AN10661.pdf
Atmel provides the application note on Brushless DC Motor
Control using ATmega32M1 http://www.atmel.com/Images/doc8138.pdf
Freescale provides various reference design guides and
application notes related to the Brushless DC Motor Control.
http://www.freescale.com/webapp/sps/site/overview.jsp?code=DRMTRBLDCMTRS&fsrch=1&sr=1
Sensitron Semiconductor provides various product lines
related to Brushless Motor Controllers/Drivers - http://www.rsm.com/motorcontrollers.htm
Click on the part number below for downloading data-sheet
(pdf):
A3938SLDTR-T
A3904ECGTR
A4960KJPTR-T
A4931METTR-T
ATA6843-PLQW
FCM8201QY
MC34929EP
OM9375SP
OM9369SF
MLX81200
MTD6501C-HC1
MTD6505T-E/NA
NJU7356RB1
NJM2624A
NJW4302FA1
MC33033
MC33035
LB1976
LV8805SV
LV8860V
LV8105W
LB11867FV
LB11696V
SPI-6631M
SCM1101M
L6230
L6235Q
DRV8312DDW
DRV8302DCA
TB6586FG
TB6588FG
Note: There are chances of errors in specifications,
please cross check with vendor's data sheets.